All posts by andrew

Exhaust on and wiring started

Got the exhaust fitted, surprisingly without too much modification. I made a battery box too.
Handlebar switches on, all cables installed and working. Speedo fitted. Chain and sprockets fitted, with new sprocket cover that arrived from China this week. I found a new chain guard in my hoard. Rear brake installed. Started mounting the new wiring harness, voltage regulator, CDI and starter solenoid. I’ve ordered 350mm rear shocks (stock are 300mm) and a shorty rear mudguard and small tail light. Hopefully that will alleviate the fat rear wheel clearance issues.

Next is the dreaded headlight spaghetti.

It’s a Roller and the engine is in.

CG250 Bitza build made good progress today. Got the tires on, wheels mounted, engine in. Some issues with front mudguard clearance, none, won’t go on, and I suspect modification of the rear mudguard will be required or some longer shocks. Tire is too wide to fit in the rear mudguard. Might buy one of them shorty AliExpress ones. Not sure about the inlet manifold angle either, carb isn’t anywhere near to being level. I think it looks ok so far though.

CG110 engine ready for installation

CG110 engine rebuilt with NOS cylinder and piston, head decarbonised and valves lapped. New valve stem oil seal too.
A quick coat of paint and it’s all ready for installation in the freshly painted frame tomorrow πŸ˜€ Beverley reckons I’m the surgeon and she is the nurse, passing me tools and holding things.
I like playing Doctors and Nurses with Bev πŸ˜‚