Got my spare CG110 engine reassembled today. It had been left outside in the rain without a spark plug for many years. It’s had a full rebuild, all bearings and a good used crank. I had the stock 110cc cylinder bored to take a 125cc piston so it should be a bit more peppy now ? I think the glass bead blasted bits look quite good. It’s going in my Gold CG with a fancy new exhaust.

All posts by andrew
New Fuel Tank and shocks on
Got the indicators and new tank on. New bigger front sprocket and chain so the gearing is a little taller. Still not running quite right (watch video with sound if you can please)
I’m wondering if I forgot to set the valve timing properly when I threw the engine back together about a year ago, but I’m pretty sure I did ? I’ve got the dreaded wiring to do and have to fabricate a mount for the front mudguard.
I think it’s starting to look quite good for a pile of bits build ?

Success with blasting
I think I’ve got close enough to getting the finish I want. Fine crushed glass at 100PSI then glass bead at 60PSI to polish to a satin finish. Yes, I know it’s not as good as vapour blasting but I can do it at home with the limited space I have ? some before, after crushed glass then after glass bead photos.

New Tank and Decals
Happy Blast Cabinet
The Chinese CG250 goes
Blasting cabinet works
I got the blast cabinet working. Only had bicarbonate of soda to put in it. Tried it on a carb. Works ok, needs tapping at the bottom all the time to shake the media up (Bev with a hammer ?). Got all the lines plumbed in. The one I bought to the gas bottle was way too thin, don’t think I even got 100PSI in the bottle. I definitely need a much bigger compressor and a vibratory motor to shake the media up.

I Bought a Sandblasting Cabinet
Another New Arrival
It lives!
New Arrival- Barn Find 1977 Honda CG110
A chance find this week, managed to buy it for a good price and brought it home.
Bev wants to do this once herself.
Apart from the missing fuel tank and seat, it seems to be mainly complete. I’ve got many of the missing parts already. I am also told that it’s a runner 🙂 I’ll find out for sure this weekend.
CG250 Reverse Disabled Permanently
I had a look at a genuine Honda gear shift cam and realised I could stop it going into reverse gear by grinding off one of the lugs. It was relatively easy to get to, just laid the bike on its side, removed the clutch cover, clutch and then gear shift cam, ground off the lug with an angle grinder. It worked ?











